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From mixed cans to high quality iron proler

In July, the latest Panizzolo mixed cans recycling plants has been set up. Thanks to the efficient treatment, the quick installation and start up Panizzolo solutions are considered the top in the field and continuously requested both in Italy and abroad.

The new recycling plant consists of a Flex 1000 Stationary and an air separation system through ZIG-ZAG, for the iron proler cleaning.

Flex Series hammermills (stationary or transportable) perform excellent treatment with packed or pressed cans up to 65% of inert inside. The hammers are available with specific castings against glass wear.
Depending on the production and the cleaning quality needs, Panizzolo recycling plant can be completed with accessories such as Zig-Zag, eddy current, dynamic shake and more.

Panizzolo’s hammermills carry out efficient grinding: they roll the iron into a ball and, by means of zig-zag separators, they remove the scrap.
A high-density Proler is thus obtained and falls well within the parameters required for taking it to the foundry.

Panizzolo hammermill's quality and grinding efficiency is guaranteed by the patented in interchangeable cradle.

by panizadmin

South Korea and WEEE treatment: Flex 800 Hammermill is on the way

The Republic of Korea is one of the top leaders in the design and construction of innovative technological products (both industrial and domestic). For this reason, it is not a novelty to find, by companies operating in the recycling sector, the growing need to process in the best way the electrical and electronic waste from WEEE.

These companies have identified Panizzolo as an excellent partner in the supply of simple and effective recycling solutions, compact and dynamic, flexible and tireless, capable of enhancing the copper and metals contained in WEEE waste.
With the previous Flex 1000 Mobile Drum (installed at the beginning of 2018 in a large metal scrap collection company), they were able to examine the transportable hammermill in action and verify its efficiency, productivity, output quality and low energy costs necessary.

With the interchangeable cradles (Panizzolo patented system), the hammermills (both stationary and mobile), performing excellent WEEE pre-grinding and refining processing.
The Panizzolo hammermills range reaches the complete metals cleaning, transforming the waste into raw material ready to be sold to foundries.
These solutions also drastically reduce operating costs, wear and simplify maintenance. In addition, that technologies have been patented by the company thanks to 30 years direct experiences in this sector.

In April, a stationary Flex 800 has been sent in South Korea. Through a 160 kW electric motor the hammermill allow a production up to 8 tons/hour.
The recycling solution has been sold to a large South Korean company that collects waste from WEEE. Flex 800 will allow the company to perform an excellent material grinding in order to prepare it for the magnetic separation (through the Panizzolo module, installed after the Flex 800 output).

The Stationary Flex 800 has been specially packaged for the long sea voyage before arriving from the Korean company. The Panizzolo philosophy is always to perform the best and quick installation and commissioning. For this reason, its extremely careful attention is extended to the components boarding preparation for the container ship.
The packing steps are performed by a specialized and certified company. Panizzolo technicians work side by side with that company, so the transport safety and the machine integrity is put in the first place.
The disassembled components are distributed in different blocks, fixed inside specific wooden structures and finally inserted and locked inside the containers. Before leaving for the port, the technicians register the identification number of the container and its contents, while an operator lock the access doors.
During the month of travel, another problem to avoid is the sea salt aggressiveness and atmospheric agents (heat, humidity, rain infiltration, etc). For this reason the components are enclosed and sealed inside special bags, designed specifically for the complete isolation.

Panizzolo recycling solutions presence will be continuously increasing in the Republic of Korea during the 2018. Local companies show a continuous and growing interest in the quality of the Paduan company's plants, designed thanks to the direct experience in the metal waste treatment sector.

by panizadmin

Flex 800 Mobile: New recycling plant fully operating

In the first months of 2018 the installation and commissioning of the new Flex 800 Mobile was completed at an important Eastern European company.

Panizzolo's custom is the careful and studied design based on years of experience that allows to combine high productivity with low energy costs. The new 160 kW Flex 800 Mobile boasts an output of up to 8 tonnes per hour.

https://www.youtube.com/watch?v=AXtw6W3PwHA

The user company, for this reason, is able to perform excellent processing treatment both with the aluminum profile and with the carter mix from the car engines, switching from one to the other simply and quickly thanks to the cradles interchangeable system (Panizzolo pantent).

The Flex 800 Mobile has been designed to be strong and sturdy, allowing the user to process the heaviest materials in complete safety. The hammermill works according to continuos production cycles and in extremely harsh climate conditions, as the commissioning has been completed during a heavy snowfall.

Included in the Flex 800 Mobile there are the specifically-designed loading system, the hydraulic circuit which allows (trought the special push-button panel) the machine opening for maintenance, the electrical panel and the Panizzolo’s software for simple management and automatic processing optimization.
All components are installed on a transportable structure which is enclosed within a soundproof cabin. It guarantee low noise level and great safety for the entire process.

Like the Panizzolo mobile grinding line, the hammermill has been designed to be quickly and easily transported and installed, ensuring the user to start working in the shortest time.

Following the Flex 800 Mobile, the waste treatment cycle is completed by a magnetic separation module (which intercept the hammermill output) and an eddy current separation system ECP 800 (for the division between non-ferrous metals and aggregates).

Panizzolo experience is something that waste recycling companies can count on. Panizzolo recycling solutions give unique results with simple and smart features, saving maintenance time and money.

by panizadmin

Far East is closer, now.

A Flat-rack container and a 40ft Open Top container have been enough to ship a whole Panizzolo Plant to Asia.

Composed by a Panizzolo Flex 1300 Mobile drum hammermill – 315kw, with magnetic drum separator, and by an Eddy Current separator for non-ferrous metals, this plant will be working with MSW Cans, in one of the biggest and most populated cities of the world.

Capable of a 16 tons per hour production rate, Panizzolo Flex 1300 Mobile Drum hammermill features easy moving operations and start-up procedures.  Panizzolo Technicians also worked hard to translate Panizzolo software wizard in the control panel touch-screen computer. Everything has been translated into asian ideograms. This will allow every user, after a short teaching, to use Panizzolo Equipment without problems.

These are, by the way, just a few reasons why the Asian customer chose Panizzolo to treat his waste. Most important reasons are output product quality and the money-saving management of the whole plant.

Plant is now in transit, loaded on a containership which will deliver it within 5 weeks, making far East a little closer.

by panizadmin